Why pick & place and de-racking need real-time vision
Pick & place and de-racking automation move parts — liftgates, doors, apertures, underbody rails — between racks, containers and the production line. Both fail for the same reason: parts are never exactly where the robot expects. Racks wear and shift, manual loading introduces placement errors, and blind robots mispick, collide, or stop the line.
Inbolt’s robot-mounted 3D camera and AI localization pinpoint each part’s true position in milliseconds and update the robot’s trajectory on every cycle, on the pick, and again on the placement. That cuts cycle times by up to 30% compared with laser scanning, delivers 10× repeatability, and eliminates collisions. At Stellantis’ Detroit Jefferson plant, Inbolt de-racking cut breakdowns by 97% with ROI in three months, and a second cell built in-house with Inbolt vision reached 100% picking accuracy.
Proven impact, measurable results
30
30 %
Faster cycle times
5
< 5 mins
Training time
100
100 +
Factories using Inbolt
40
40 M
Robot cycles powered in 2025
Why automate placement & de-racking with Inbolt
Reduce cycle times, avoid collisions, and keep production running reliably.
Maximize uptime
Real-time localization eliminates mispicks and collisions. Keep robots running even with misaligned racks or manual loading variability.
Faster cycles, higher throughput
Skip slow scanning. Inbolt pinpoints part position instantly, cutting cycle time by up to 30% and increasing station productivity.
Rapid ROI
Retrofit existing robots in hours and achieve payback in as little as 3 months, with no need for mechanical rework.
Technology built for precision placement
Advanced vision-guidance to keep pick-and-place operations reliable and repeatable.
Robot-mounted vision
One camera per robot for higher accuracy and flexibility without costly overhead setups.
Real-time trajectory updates
Continuously recalculates pick paths for perfect alignment on every cycle.
Optional safety zone protection
Automatically stops the robot when parts are outside safe picking positions.
CAD-based training
Deploy in days using only a CAD model, no time-consuming data collection needed.
Lighting agnostic
Performs in variable lighting without controlled environments or extra equipment.
Seamless integration in robot logic
Integrate the Inbolt driver in your existing robot program without heavy modifications.
Proven results in real factories
FAQ
Everything you need to know about using Inbolt for placement and de-racking.
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De-racking automation uses robots to unload parts from custom racks and position them for the next production step. Inbolt’s vision-guided system identifies each part’s position and orientation in real time, even if racks shift or parts are misaligned, ensuring precise and collision-free handling.
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Our robot-mounted 3D camera and AI recalculate the pick trajectory in milliseconds based on the actual live position of the part. If a rack or part is too far out of tolerance, Inbolt’s safety zone triggers an abort mission signal, avoiding collisions and alerting an operator to adjust manually.
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Yes. Inbolt retrofits existing robots quickly without mechanical rework. We’ve deployed retrofits in hours, achieving up to 97% downtime reduction and a 3-month ROI.
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Customers typically see up to 30% faster cycle times compared to laser scanning or fixed vision systems. This leads to higher throughput and improved OEE across stations.
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Yes. Inbolt is currently compatible with FANUC, ABB, Universal Robots, KUKA and Yaskawa. Our integration is hardware-agnostic, making it easy to standardize across your factory.
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Most customers achieve ROI in 3–6 months thanks to reduced downtime, higher throughput, and elimination of costly fixture modifications.
Ready to automate placement & de-racking?
Our team can help you retrofit existing stations or launch new ones with precision vision-guidance. Deploy fast, boost uptime, and hit ROI targets sooner.
Explore more from Inbolt
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